Energy Savings with the ESO System at Geiger Sondermaschinenbau

Geiger Sondermaschinenbau reduced 15% of loads using the ESO system, lowered energy costs, and benefited from the flexible leasing model with tax advantages.
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Precision metalworking with a modern milling machine, shown in close-up.

1. Introduction

Geiger Sondermaschinenbau, a medium-sized company based in Malsch, has been offering tailored solutions in mechanical engineering since 1960. Its extensive range of services, including the production of turned and milled parts and the optimization of production lines, caters to industries such as textiles, chemicals, food, plastics, and automotive suppliers. To meet growing demands for energy efficiency and sustainability, Geiger implemented the ESO® system.

2. Initial Situation and Challenges

In 2016, Geiger Sondermaschinenbau faced high energy costs, particularly from inductive loads that put additional strain on the power grid. The goal was to lower operating costs, optimize energy consumption, and ensure uninterrupted production processes.

3. The Solution: The ESO System

The ESO® system was selected as the solution to these challenges. With advanced technology for electronic power optimization, the system reduces energy consumption, protects inductive loads, and enhances operational safety. It also contributes to reducing CO₂ emissions, supporting Geiger’s sustainability goals.

Streamlined Purchase Process and Flexible Leasing Options

In addition to its technical advantages, the purchase process stood out for its simplicity. Geiger chose the ESO leasing model, which not only ensures smooth transactions but also allows the savings to offset the investment cost effectively:

“ESO offers a seamless process. We opted for the purchase with ESO's leasing model.”

4. Results and Savings

After implementing the ESO® system, Geiger Sondermaschinenbau achieved the following results:

  • Reduction in energy consumption: Initially, energy consumption increased by 5.91% in the first half of 2016 due to seasonal fluctuations and increased production. After installing the system in July, this trend reversed, resulting in an average improvement of 4.92%.
  • Savings on inductive loads: The system achieved a 14.66% reduction in inductive loads.
  • Average overall savings: By July, the total savings averaged around 10.83%.
“After installing your system, we noticed in our latest energy bill that we achieved a reduction of approximately 15% on inductive loads.”

These results underscore the effectiveness of the ESO® system, demonstrating how technological solutions can provide both economic and environmental benefits.

5. Conclusion and Outlook

The implementation of the ESO system and the resulting energy savings at Geiger Sondermaschinenbau highlight the importance of energy efficiency measures in the industrial sector. Beyond an average reduction of 14.66% in inductive loads, the innovative ESO® technology stabilized energy costs and reduced CO₂ emissions.

Additionally, the leasing model, with its straightforward process, tax advantages, and self-financing through savings, is an attractive option for businesses. For Geiger, the ESO system proved to be not only a cost-efficient but also a sustainable solution, providing a distinct competitive advantage.

“We are happy to recommend your ESO system and your company.”

Learn how your company can benefit from the ESO system. Contact us for personalized advice and begin your journey toward a more energy-efficient future.

Profilbild von Kevin Grün
Kevin Grün
November 26, 2024

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